Flex PCBs

Flex PCBs, also known as flexible printed circuits or flexible electronics, provide greater options for designers and engineers when assembling electronic circuits.

They are constructed from flexible, high-performance plastic material, usually polyimide, which enables the board to bend or "flex" during use. This flexibility opens them up to use in a wide range of applications.

Here are the most common types of flex circuit construction:

  • Single-sided flex PCB
  • Back-bared flex circuits
  • Double-sided flex PCBs
  • Multi-layer flex circuits
  • Rigid flex PCB
  • Sculptured flex circuit board

Flexible PCB Capabilities & Tolerances

MULTI-LAYER FLEX CIRCUITS ENGLISH METRIC
Maximum Board Size
19.68" x 13.38"
500 x 340 mm
Maximum Board Thickness 1 (copper) layer
8.5 mil
0.22 mm
  2 layers
12.6 mil
0.32 mm
  4 layers
16.5 mil
0.42 mm
Minimum Board Thickness 1 (copper) layer
2.5 mil
0.065 mm
  2 layers
4.7 mil
0.12 mm
  4 layers
11.8 mil
0.30 mm
Maximum Number of Layers
16 layers
Minimum PTH (Plated Thru Hole) diameter
0.0079"
0.2 mm
Maximum aspect ratio
10:1 (max. thickness 0.0066", min. PTH 0.0079")
10:1 (max. thickness 2mm, min. PTH 0.2 mm)
Minimum Traces/Spaces
0.002" / 0.002"
0.05 mm / 0.05 mm
SURFACE FINISHES TYPES
Lead Solder (HASL)
OSP (Entek)
Lead Free Solder (HASL)
Electrolysis gold plating
Immersion Gold (Electroless Nickel Gold - ENIG)
Immersion Tin (White Tin)
Immersion Silver
 
MATERIAL
FR-4
Teflon
FR-5
Polyimide
Aluminum
BT
Other material available upon request